Tool Room Services and Jigs Fixtures in Gurgaon
Custom Tooling & Development

Tool Room Services, Jigs & Fixtures in Gurgaon

We build and support jigs and fixtures in Gurgaon for machining, drilling, welding, inspection, and repeat production setups where consistency and cycle time matter.

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Production Tooling That Holds Repeatability

Our tool room services in Gurgaon support manufacturers that need reliable setups, faster cycle times, reduced operator variation, and cleaner repeat quality. We design and build custom jigs, drilling fixtures, machining fixtures, welding fixtures, gauges, and development tooling.

For many B2B buyers, tooling quality matters more than machine time. A properly designed fixture improves throughput, lowers rejection, and keeps part geometry stable across batches. That is where our tool-room and machining capabilities work together.

What Is the Difference Between a Jig and a Fixture?

Jig

A jig holds the workpiece and guides the cutting tool (drill, tap, reamer) directly. The operator follows the jig's bushing or guide without needing separate marking or alignment. Used primarily for drilling and tapping operations where the hole pattern must repeat exactly.

Fixture

A fixture holds the workpiece in a precise, repeatable position but does not guide the cutting tool. The machine or operator positions the tool relative to the fixed workpiece. Used for milling, turning, welding, and inspection operations where the part must sit identically every cycle.

In practice: drill jigs are the most common type in job shops. Milling and VMC fixtures, welding fixtures, and inspection fixtures are built for repeat production lines where reducing setup variation is the primary goal.

Tool Room Scope

Machining fixtures and base plates

Built around operator access, repeat clamping, part protection, and production practicality.

Drilling and tapping jigs

Built around operator access, repeat clamping, part protection, and production practicality.

Welding and assembly fixtures

Built around operator access, repeat clamping, part protection, and production practicality.

Inspection aids and gauges

Built around operator access, repeat clamping, part protection, and production practicality.

Jigs & Fixtures — Technical Reference

ParameterSpecificationNotes
Fixture body materialMild Steel (MS), Cast Iron baseHardened locating pads on request
Locating element materialEN31 / EN8 hardened steelGround and hardened for repeatability
Location accuracy±0.02 mm – ±0.05 mmDepends on design and application
Clamping typesBolt clamp, strap clamp, toggle clampPneumatic / hydraulic on request
Drill bush typePress-fit or renewable bushTo IS/DIN standards
Common configurationsV-block, angle plate, drill plate, box fixturePer part geometry
Development lead time7–15 working daysFrom drawing to first trial

Typical Use Cases

  • Repeat drilling of production parts
  • Machining setups for multiple faces
  • Assembly holding and alignment
  • Inspection repeatability on critical parts
  • Tooling improvement for reduced cycle time

Development Approach

1. Review drawing, part family, and clamping logic
2. Build fixture around repeat accuracy and operator access
3. Test in actual machining or assembly condition
4. Improve if needed for line stability and throughput

Tool Room FAQ

What is the difference between a jig and a fixture?

A jig holds the workpiece and guides the cutting tool (drill, tap) directly through bushings. A fixture holds the workpiece in a precise, repeatable position but does not guide the tool — the machine or operator positions the tool. Jigs are used for drilling; fixtures are used for milling, turning, welding, and inspection.

Do you build machining fixtures for CNC VMC and milling operations?

Yes. We build milling and VMC fixtures that locate parts repeatably for face milling, pocket milling, and multi-face operations. These are particularly useful for production runs where setup time and part-to-part variation need to be minimised.

Can you make drill jigs for repeat hole patterns in production?

Yes. We manufacture drill jigs with press-fit or renewable drill bushes for repeat hole patterns. These are suitable for batch drilling on manual drills and radial arms where marking-out time would otherwise add significant cost per piece.

What accuracy do your jigs and fixtures hold?

Location accuracy is typically ±0.02 mm to ±0.05 mm depending on design and application. Locating elements (pads, pins, V-blocks) are made from EN31 hardened and ground steel for long-term repeatability.

Do you supply jigs and fixtures to Tier-1 automotive suppliers near Manesar?

Yes. We support automotive component manufacturers near IMT Manesar, Udyog Vihar, and Gurgaon industrial areas with production tooling including drill jigs, milling fixtures, and welding fixtures designed for high-repeat automotive part families.

How long does it take to develop a new fixture or jig in Gurgaon?

Development typically takes 7–15 working days from drawing review to first trial. Simple drill plates or single-part fixtures can be faster. Complex multi-clamp milling or welding fixtures may need additional time for trial and adjustment.

Need a jig, fixture, or custom tool-room setup?

Send the drawing, operation sequence, and production pain point. We will recommend the right tool-room approach.

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